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Ultra Precision Form Grinding Machine

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CNC Ultra Precision Form Grinding Machine UPZ-Li series

CNC Ultra Precision Form Grinding Machine Series

~Pursuit for high-speed linear motor drive~

成形研削 超精密 精密研削 コンタリング研削 リニアモータ駆動研削盤

CNC Ultra Precision Form

 Grinding Machine

UPZ315Li

※This unit photo is part of an option.

成形研削 超精密 砥石成形 リニアモータ駆動研削盤

CNC Ultra Precision Form 

Grinding Machine

UPZ52Li

※This unit photo is part of an option.


SERIES line-up

UPZ315Li・UPZ52Li


CONCEPT

Form grinder of ultra-precision and high-speed grinding by table a linear motor drive.


Feature

・"Fine Form Grinding by the high-speed reciprocate" by adopting the table linear motor drive.

・It can be multi-position grinding suitable for high-volume Mass production or low-volume grinding.

・It includes benefits such as "table stopping accuracy of within 1μm." Because it can also be carried out accurate positioning, it can respond to on-machine measuring device using a CCD camera or touch probe.

・T-shape structure less thermal expansion by adopting an integrated structural frame, overhung less structure and 3-axis closed loop holds the higher positioning.

・Own developed unique software that can be used as immediate for Grinding wheel form and multi-position grinding and contouring grinding is possible.

・Correspond various grinding, mode such as a shift plunge grinding.

高剛性 超精密 成形研削盤 平面研削盤

T type integrated structure frame

超精密研削 成形研削 平面研削 微細研削

Multi-position grinding


Specification

UPZ-Li series

CNC Ultra Precision Form Grinding Machine Model UPZ210LiⅡ-2

CNC Ultra Precision Micro Profile Grinding Machine Series

~2 spindle equipped with ultra-precision form grinding machine 

with linear motor drive~

プロファイル研削盤 超精密研削 高能率研削 微細研削

CNC Ultra Precision Form 

Grinding Machine

UPZ210LiⅡ-2

超精密研削 リニアモータ駆動研削盤 精密研削 微細研削 機上測定

CNC Ultra Precision Form 

Grinding Machine

UPZ210LiⅡ-2 APC

(Auto Pallet Changer) Specification

※This unit photo is part of an option.


SERIES line-up

UPZ210LiⅡ-2


CONCEPT

Ultimate fine form grinding machine for possible to have Coarse grinding to Fine grinding without grinding wheel.


Feature

・ATC (Auto Tool Changer) is difficult to take balance therefore need to make datum again which is not suitable for fine form grinding. So we always recommend two spindle mount type machine.

・Corresponding to both sides grinding utilizing the tilt head function. It can also be more sharp corner-R by using coarse Grinding wheel and finishing Grinding wheel separately.

・Corresponding to APC confirm Datum to Grinding start point every time by Image processing by CCD camera, it is possible to cancel pallet change error.

・Download CAD data ⇒ Grinding process ⇒ Auto measurement by CCD camera ⇒ Compensation grinding ⇒ A.W.C. Digitizing and Automation such sequence of process.

プロファイル研削盤 超精密研削 高能率研削 CCDカメラ 微細研削

(Reflection by CCD camera)

プロファイル研削盤 機上測定 自動補正 自動化 成形研削

(Data reading ⇒ Processing ⇒ Automatic measurement ⇒ Intersection judgment ⇒ Work exchange)

超精密研削 成形研削 平面研削 砥石成形 ダイヤモンド砥石

(Linear motor drive high speed inversion)


Specification

UPZ210LiⅡ-2

CNC Ultra Precision Form Grinding Machine UPZ210LiⅡ

CNC Ultra Precision Micro Profile Grinding Machine Series

~Adopted 3-axes linear motor drive Ultra Precision

 Fine Forming Grinding Machine~

プロファイル研削盤 超精密研削 微細研削 高能率研削

CNC Ultra Precision 

Form Grinding Machine

UPZ210LiⅡ

※This unit photo is part of an option.


SERIES line-up

UPZ210LiⅡ


CONCEPT

High Efficiency grinding compatible with Fine Forming Grinding by Ultra Precision Micro Profile Grinding Machine.


Feature

・Developed Ultra Precision Micro Profile Grinding Machine Model UPZ210LiII for Fine Forming Mold Parts.This machine is up grade of UPZ210Li which work well for Ultra Fine Forming Mold Parts like a connector, increase ability, operability than previous model.

・Not only longitudinal movement, total 3-axes adopted linear motor drive for increase positioning accuracy, and possible to import CAD data from previous process machine for more simplify of data. Furthermore, because it is equipped with a three-dimensional profiling function as standard equipment, suit for grinding of special profile tools.

・Possible to make G-cord program only select for grinding Start point and grinding Finish point, not necessary route point teaching like profile grinding machine.

・Squeeze cycle time with coarse by Plunge and Traverse mode as standard.

Co-use Wire EDM CAD data and made out punch sample by UPZ210LiII. ↓     

超精密研削 微細研削 パンチ研削 成形研削

Application Example

超精密研削 割出研削 微細研削 高能率研削

Indexing processing


Specification

UPZ210LiⅡ


Details for workpiece

fine forming
hard materials
free form surface

CNC Ultra Precision Form Grinding Machine UPZ525NCⅡ

CNC Precision Form Grinding Machine Series

~Pitch, Multi-Step, Contouring, in high accuracy control~

成形研削 平面研削 超精密研削 リニアモータ駆動

CNC Ultra Precision Form

 Grinding Machine

UPZ525NCⅡ

※This unit photo is part of an option.


SERIES line-up

UPZ525NCⅡ


CONCEPT

Possible to have Higher level of Forming Grinding by rigid solid column unit apply to Frame and various measure for thermal expansion.


Feature

・This is the first time in the grinding industry, apply solid column unit to Frame.Adopted Long slide for vertical stroke and rigid spindle head work for Surface Grinding, Form Grinding & Mirror Finish Grinding without edge dull.

・Max. grinding height is 317.5mm (chuck height 80mm included).Possible to grind mold size of electronics parts instead of side grinding, achieve 6-face grinding in precision error level.

・Mount table top three-direction dresser is standard, provided various type dresser depend on application with dedicate cycle for more simplify operation.

超精密研削 高能率研削 微細研削 平面研削

UPZ525NC II chuck part

超精密研削盤 平面研削盤 高能率研削盤 鏡面研削

UPZ525NCⅡ assembly line

超精密研削盤 熱変異研削 コンタリング研削

Pasted column structure


Specification

UPZ525NCⅡ

CNC Ultra Precision Form Grinding Machine UPZ310Li  

CNC Precision Form Grinding Machine Series

~Outstanding Grinding Machine in Micro Profile Grinding Job~

成形研削 平面研削 超精密研削 リニアモータ駆動

SERIES line-up

UPZ310Li


CONCEPT

Developed for the contouring grinding of next-generation micro-mold parts Grinder.


Feature

・Adopt linear motor drive for longitudinal. Achieved 500 times/ min in 20mm stroke greatly reduce cycle time.

・On machine Image processing system and automatic compensation system contribute labor saving. 

・Our Variable Pressure adjust type Hydrostatic slide system minimize oil film variance for keep the same float amount of table which effect good surface finish.


Specification

UPZ series specifications is different on workpiece, please contact to nearest sales office.


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